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This paper presents the results of a study investigating a cold forging process for producing hollow balls with different wall thicknesses The study was performed by FEM numerical modelling which made it possible to obtain a wide spectrum of results For the analysis of FEM results obtained for problematic cases shape defects in forged balls novel
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illustrating the multi operation manufacturing of a 2 Sc hollow ball according to the method proposed by Eklund et al [12] illustrating the multi tool rotary compression process for Sc a hollow ball according to the method proposed by Tomczak et al [2] heme illustrating the multi operation deep drawing process 4 Sc
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The article reports the results of an experimental and theoretical study of a single stage cold forging process This process was used to produce hollow balls with an outside diameter of 30 mm with two central openings The forgings were made from tubular aluminum alloy billets with wall thicknesses of 3 mm and 4 mm The other dimensions of the billets outer
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